Doosan GC33E-5 Specifications Page 1

Vehicle SystemDisassembly & AssemblyD20S-5, D25S-5, D30S-5, D33S-5, D35C-5G20E-5, G25E-5, G30E-5GC20E-5, GC25E-5, GC30E-5, GC33E-5G20P-5, G25P-5,

Vehicle System Disassembly & Assembly 8 4. Dust and dirt should be cleaned

Vehicle System Disassembly & Assembly 9 1Disassembly & Assembly Hood (with seat

Vehicle System Disassembly & Assembly 10 Overhead Guard Remove & Install Overhe

Vehicle System Disassembly & Assembly 11 Forks Remove & Install Forks 1. L

Vehicle System Disassembly & Assembly 12 Carriage Remove & Install Carriage for

Vehicle System Disassembly & Assembly 13 4. Remove two bolts (9) from the hose mo

Vehicle System Disassembly & Assembly 14 12. Install chain

Vehicle System Disassembly & Assembly 15 To prevent personal injury be sure pressu

Vehicle System Disassembly & Assembly 16 10. Install chain guard/hose suppor

Vehicle System Disassembly & Assembly 17 Assemble Carriage NOTE: The standard, Full

Vehicle System Disassembly & Assembly 18 5. Tighten screw (5) that holds the top bea

Vehicle System Disassembly & Assembly 19 Mast Remove & Install Mast Start By:

Vehicle System Disassembly & Assembly 20 WARNING Loosen the tension of straps to be

Vehicle System Disassembly & Assembly 21 4. Disconnect and remove chain

Vehicle System Disassembly & Assembly 22 10. Check the condition of the bea

Vehicle System Disassembly & Assembly 23 Disassemble Quad Mast Start By: a. Remo

Vehicle System Disassembly & Assembly 24 7. Fasten a nylon strap and hoist to seco

Vehicle System Disassembly & Assembly 25 13. Fasten nylon straps and a h

Vehicle System Disassembly & Assembly 26 Assemble FFT Mast NOTE: The standard, Full

Vehicle System Disassembly & Assembly 27 NOTICE When the correct amount of shim has

1 WARNINGImportant Safety Information Most accidents involving product operation, maintenance and repair are caused by failure to observe basic

Vehicle System Disassembly & Assembly 28 8. In case of standard and full free mast

Vehicle System Disassembly & Assembly 29 11. In case of standard and full free mas

Vehicle System Disassembly & Assembly 30 D. Lower Bearing Adjustment of Inner Mast

Vehicle System Disassembly & Assembly 31 E. Upper Bearing Adjustment of intermediate

Vehicle System Disassembly & Assembly 32 23. Install hydraulic stee

Vehicle System Disassembly & Assembly 33 30. Install cross head (20) to primary li

Vehicle System Disassembly & Assembly 34 Assemble Quad Mast 1. Make sure all parts

Vehicle System Disassembly & Assembly 35 NOTICE When the correct amount of shim has

Vehicle System Disassembly & Assembly 36 8. If intermediate mast is stuck and cann

Vehicle System Disassembly & Assembly 37 11. If outer intermediate mast is stuck a

Vehicle System Disassembly & Assembly 38 D. Inner Intermediate Mast Adjustment. F

Vehicle System Disassembly & Assembly 39 Mast Adjustment Lower B

Vehicle System Disassembly & Assembly 40 13 20. Fasten a hoist and nylon

Vehicle System Disassembly & Assembly 41 IDCD010P 27. Install the lift h

Vehicle System Disassembly & Assembly 42 Standard Lift Cylinder Disassemble Standar

Vehicle System Disassembly & Assembly 43 Assemble Standard Lift Cylinder 1. Insta

Vehicle System Disassembly & Assembly 44 Secondary Lift Cylinder Disassemble Second

Vehicle System Disassembly & Assembly 45 7. Remove ring (11), wear ring (12) and O

Vehicle System Disassembly & Assembly 46 Assemble Secondary Lift Cylinder 1. Inst

Vehicle System Disassembly & Assembly 47 Primary Lift Cylinder Remove & Install

Vehicle System Index 3 Index Hydraulic Control Valves...

Vehicle System Disassembly & Assembly 48 Disassemble Primary Lift Cylinder Tools Ne

Vehicle System Disassembly & Assembly 49 7. Remove wiper seal (8) and retaining ri

Vehicle System Disassembly & Assembly 50 6. Install cylinder rod (9) in the cylind

Vehicle System Disassembly & Assembly 51 Disassemble & Assemble Tilt Cylinders

Vehicle System Disassembly & Assembly 52 9. Remove seal (11) from the spacer. 1

Vehicle System Disassembly & Assembly 53 16. Install seal (11) in the spacer. 1

Vehicle System Disassembly & Assembly 54 Disassemble & Assemble Master hydraulic

Vehicle System Disassembly & Assembly 55 7. Remove gear body (9).

Vehicle System Disassembly & Assembly 56 4. Remove the mounting flange (

Vehicle System Disassembly & Assembly 57 12. Be careful, avoid mechanic

Vehicle System Disassembly & Assembly 58 6. Press in the shaft seal to

Vehicle System Disassembly & Assembly 59 13. Fit the mounting flange ca

Vehicle System Disassembly & Assembly 60 Steering Wheel Remove & Install Steeri

Vehicle System Disassembly & Assembly 61 Steering Unit Remove & Install Steerin

Vehicle System Disassembly & Assembly 62 Disassemble Steering Unit Cleanliness is e

Vehicle System Disassembly & Assembly 63 8. Remove drive. 9. Re

Vehicle System Disassembly & Assembly 64 15. Remove 2 bearing races an

Vehicle System Disassembly & Assembly 65 Assemble Steering Unit Check all mating su

Vehicle System Disassembly & Assembly 66 11. Position the spool and

Vehicle System Disassembly & Assembly 67 16. Install seal gland bushi

Vehicle System Disassembly & Assembly 5 Hydraulic Control Valves Removal and Instal

Vehicle System Disassembly & Assembly 68 21. Rotate spool and sle

Vehicle System Disassembly & Assembly 69 Spacer Actual Displacem

Vehicle System Disassembly & Assembly 70 Master cylinder Remove & Install Maste

Vehicle System Disassembly & Assembly 71 Master Cylinder Disassemble & assemble

Vehicle System Disassembly & Assembly 72 4. Remove lock washer (

Vehicle System Disassembly & Assembly 73 6. Remove check valve p

Vehicle System Disassembly & Assembly 74 Steer Wheel & Bearing Cushion truck &

Vehicle System Disassembly & Assembly 75 9. Remove bearing cup (8) from

Vehicle System Disassembly & Assembly 76 5. Remove bearing lock nut (3)

Vehicle System Disassembly & Assembly 77 a. Use tool (4) to tighten nut (3) to a to

Vehicle System Disassembly & Assembly 6 Disassembly of Hydraulic Control Valve Star

Vehicle System Disassembly & Assembly 78 Tie Rod Remove and Install Tie Rod Tools

Vehicle System Disassembly & Assembly 79 4. Remove four bolts (5) and cover (6).

Vehicle System Disassembly & Assembly 80 Steer Axle Remove & Install Steer Axle

Vehicle System Disassembly & Assembly 81 NOTE : Use bolts (2) and cap (3) to align s

Vehicle System Disassembly & Assembly 82 Disassemble Steering Cylinder Start By :

Vehicle System Disassembly & Assembly 83 Assemble Steering Cylinder 1. Assemble

Vehicle System Disassembly & Assembly 84 Universal Joint Remove and Install Univers

Vehicle System Disassembly & Assembly 85 4. Remove the washers and bolts

Vehicle System Disassembly & Assembly 86 Removal and Installation of Drive axle Sta

Vehicle System Disassembly & Assembly 87 Removal of Transmission Start by : a. Rem

Vehicle System Disassembly & Assembly 7 4. Separate O-ring

Vehicle System Disassembly & Assembly 88 <Pneumatic truck> < Unit : mm >

Vehicle System Disassembly & Assembly 89 Removal and Installation of Engine Start b

Vehicle System Disassembly & Assembly 90 7. Disconnect the exhaust tube